MASK FIT TESTING
WHY IS RESPIRATOR FIT TESTING IMPORTANT?
Proper respiratory protection is critical for employees working in environments where airborne hazards, contaminants, or infectious agents pose a risk. Mask fit testing ensures that tight-fitting respirators, such as N95 masks, half-face, and full-face respirators, provide an effective seal and offer the necessary protection for workers in high-risk industries.
At NorthStream Safety & Rehab, we provide both qualitative and quantitative mask fit testing to ensure that employees receive maximum respiratory protection while meeting compliance requirements set by Occupational Health & Safety (OHS) and Canadian Standards Association (CSA) regulations.
Respirators are only effective if they properly seal to the wearer’s face, preventing contaminants from being inhaled. Mask fit testing is essential for ensuring a secure and airtight fit, minimizing exposure to harmful particles, vapors, and pathogens.

ENSURING PROPER RESPIRATORY PROTECTION IN THE WORKPLACE
Properly fitted respirators help prevent exposure to hazardous substances, including:
- Airborne pathogens such as viruses and bacteria
- Harmful particulates like silica dust, asbestos, and chemical fumes
- Workplace pollutants in industrial, healthcare, and construction settings
COMPLIANCE WITH OHS & CSA REGULATIONS
In Canada, employers are legally required to provide respirator fit testing for workers using tight-fitting respirators under OHS laws and CSA standards (Z94.4-18). Fit testing helps organizations remain compliant with provincial and federal regulations, reducing the risk of fines, penalties, and liability issues.
PROTECTING EMPLOYEES IN HIGH-RISK ENVIRONMENTS
Respirator fit testing is especially important for workers in:
- Manufacturing & Industrial Operations (chemical exposure, metal fumes)
- Healthcare & Emergency Response (airborne infectious diseases)
- Mining & Construction (silica, dust, asbestos)
- Transportation & Warehousing (hazardous material handling)
By regularly conducting fit testing, employers can ensure their teams are safe, compliant, and properly protected in high-risk work environments.

HOW THE TESTING PROCESS WORKS
Respirator fit testing is a structured evaluation process designed to ensure that a tight-fitting respirator properly seals to an employee’s face, providing maximum protection against airborne contaminants. At NorthStream Safety & Rehab, we follow a step-by-step approach to guarantee accurate and effective testing.
STEP-BY-STEP FIT TESTING PROCEDURE
The mask fit testing process ensures that tight-fitting respirators properly seal to an individual’s face. The testing process follows these steps:
- Respirator Selection & Pre-Test Preparation – Employees select the correct mask size and style for their work environment
- User Seal Check & Fit Adjustment – The employee puts on the respirator, adjusting straps to create a snug fit
- Test Administration – The fit test is conducted using either a qualitative or quantitative method
- Evaluation of Seal Effectiveness – Employees perform specific movements (e.g., talking, bending, deep breathing) to assess the mask’s seal
- Results & Certification – A pass or fail determination is made based on the test results, and certification is issued if the respirator fits properly.
WHAT TO EXPECT DURING THE TEST
Employees undergoing fit testing can expect: A comfortable and professional testing environment, A quick and efficient testing process (typically 15-30 minutes per test), Training on how to properly wear, adjust, and maintain their respirators, Immediate feedback on whether the mask provides a proper seal
UNDERSTANDING PASS/FAIL CRITERIA
A mask fit test is considered successful if: The employee can perform all breathing and movement exercises without breaking the seal, No leakage of test agents is detected
(qualitative testing), The respirator meets the required fit factor (quantitative testing)
If an employee fails the test, they will need to retest with a different respirator size or model until a proper fit is achieved.
HOW OFTEN SHOULD FIT TESTING BE CONDUCTED?
According to CSA and OHS guidelines, fit testing must be conducted: Annually for employees who wear tight-fitting respirators, When an employee is issued a new respirator, If the employee has had facial changes (e.g., weight gain/loss, dental work, facial surgery)
Employers should ensure regular fit testing to maintain workplace safety compliance and protect employees.
TYPES OF FIT TESTING
Respirator fit testing is a critical component of workplace safety, ensuring that employees have the right level of protection in environments with airborne contaminants. There are two main types of fit testing: Qualitative Fit Testing (QLFT) and Quantitative Fit Testing (QNFT). Each method is designed for different types of respirators and workplace conditions. Understanding the differences between these tests helps employers choose the most suitable option for their safety programs.
QUALITATIVE RESPIRATOR FIT TESTING
- Used for N95 masks and half-face respirators
- Relies on employee sensory detection of a test agent (bitter/sweet taste, odor)
- Performed using substances like saccharin or Bitrex
- Ideal for non-hazardous environments
QUANTITATIVE RESPIRATOR FIT TESTING
- Used for full-face and high-protection respirators
- Uses a controlled machine (e.g., PortaCount™) to measure leakage
- Provides precise numerical results to determine respirator effectiveness
- Required for high-risk environments and CSA compliance
UNDERSTANDING THE DIFFERENCES & CHOOSING THE RIGHT TEST
Choosing the right respirator fit test is crucial to ensuring employee safety, regulatory compliance, and effective respiratory protection in the workplace. The decision between qualitative fit testing (QLFT) and quantitative fit testing (QNFT) depends on the type of respirator being used, the level of protection required, and the regulatory standards that apply to your industry.
GET STARTED WITH RESPIRATOR FIT TESTING
REQUEST A QUOTE FOR WORKPLACE FIT TESTING
Ensure compliance and workplace safety by scheduling professional mask fit testing for your employees. Let NorthStream Safety & Rehab help you keep your employees safe, compliant, and protected in their work environments!